Frozen Roasted Eel (Unagi Kabayaki)
Select qualified fresh eels from our own breeding base, use Japanese Nakamura soy sauce, go through multiple processing procedures, strict inspection and screening, only to provide customers the healthy, safe and pure-tasting Kabayaki eels.
Eel Processing Procedures
Taking Kabayaki eel as an example, the processing process is mainly divided into live eel material acceptance, washing, cracking, roasting, freezing, and packaging.
In the first step, all live eel raw materials must pass the first biochemical index test in our laboratory before processing (the detection range covers more than 100 indicators such as heavy metals, drug residues, microorganisms, etc.), to ensure that the raw materials are healthy, safe and in compliance with international standard.
In the second step, after passing the test, we further screened the eels and washing them in the pond for 24 hours to metabolize their excrement and remove odors.
In the third step, we will freeze the live eels, slaughter and clean them.
In the fourth step, the cleaned eels will be arranged on the production line, and then skin roasting (time 3 minutes 40 seconds, product center temperature ≥ 70 ℃) and meat roasting (time 3 minutes 47 seconds, product center temperature ≥ 80 ℃) .
After that, it enters the steaming program (steamer temperature gauge 1/2/3≥95 ℃, machine frequency <36Hz), and then performs four times of Kabayaki treatment (time 4 minutes 05 seconds, product center temperature ≥75 ℃).
The fifth step is to enter the double-helix IQF ultra-quick freezing program (the product center temperature is -18 ℃). The frozen eels will be graded and subjected to a second biochemical index test.
In the sixth step, the products that have passed the test will be screened for specifications and inner packaging, and then undergo the third biochemical index test. After that, all qualified products will be packaged according to customer requirements and stored in cold chain.
We will always adhere to the concept of natural, organic and sustainable, and are committed to providing customers with healthy and safe eel products.
